Alpha Marathon offers a range of high-performance air rings designed to deliver optimal air flow, enhancing cooling efficiency and stabilizing the bubble during film production. Our air rings are available in three configurations to suit various applications:

1 -  Single Lip Air Ring ;
2 -  Dual Lip Air Ring
3 -  Tripple Lip Elevated Air Ring  
APPLICATION:

Single Lip Air Rings are ideal for high stalk bubbles (typically HMW-HDPE films), small Blow-Up Ratios (BUR) bubbles, or water-quenched blown film lines.

Dual Lip Air Rings are versatile and perfect for low stalk bubbles (such as LDPE/LLDPE films), including barrier and non-barrier blown films.

Tripple Lip Air Rings are designed for very high output blown film lines. They equipped with an elevating mechanism to adjust the air ring hight above the die. The tripple lip air rings used in conjunction with an IBC system.

The air rings can be equipped with an Automatic Profile Control (APC) system based on an air flow adjustment method.

All air rings are equipped with a plenum that ensures uniform air distribution around the ring. Available with either multiple inlets or a single entry, the plenum can accommodate various air ring sizes and configurations.

The multiple inlets plenum requires an air manifold that can be located either under the die cart or independently.

The plenums may accommodate different air ring sizes.

ALPHA VORTEX air ring require a blower with frequency drives for optimal performance

FEATURES & ADVANTAGES
  • Adjustable lip design adjusts air flow ratio between inner and outer lip to “lock in” the bubble.
  • Precision-machined from cast aluminum or fiberglass materials. It characterizes with a low film gauge variation.
  • Equipped with temperature and pressure gauges for accurate control.
  • Air ring design can accommodate interchangeable lip set sizes within a specified range.
  • Rotating plenums compatible with both stationary or oscillating/rotating dies.
  • User-friendly operation.
  • Suitable for a wide range of blow-up ratios (BUR=1.2:1 to 3.5:1) and customizable for BURs beyond this range.
BENEFITS
  • ALPHA VORTEX air rings can boost blown film line output by 10-15% compared to average air rings.
  • ALPHA VORTEX Air Rings are installed on new blown film lines or retrofitted to existing ones.
  • Quick return on investment due to improved output and better gauge distribution.
Configuration Options:

Lips: SL - Single Lip; DL – Dual Lip; TL- Tripple Lip
Die Dia: Die Lips Diameter in mm.
Plenum Type: M – Multi-Entry Air Ring Plenum; S –Single Entry Air Ring Plenum
Plenum Size: A – for die lips 125-150 mm; B – for die lps 180-300 mm; C- for die lips 350-500 mm; D- for die lips 550-700 mm: E- custom made.
Control: X – no APC; A – APC included
Example: : AMAR-DL-0500-S-C-X
Alpha Vortex Dual-Lip Air Ring with a single entry plenum size C, no APC.
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